About the Role:
We are looking for a skilled Controls Engineer to support, maintain, and optimize shuttle-based ASRS systems for tote and pallet handling (non-Kardex). The role focuses on maximizing system uptime, supporting operations, and driving continuous improvement in automated warehouse performance.

Key Responsibilities:

• Provide controls engineering support for shuttle-based ASRS systems handling totes and pallets.

• Troubleshoot and maintain PLCs, SCADA, conveyors, shuttle systems, and other automated material handling equipment.

• Collaborate with operations, maintenance, and IT teams to ensure seamless integration between ASRS, WCS, and WMS.

• Conduct root cause analysis and implement long-term solutions for recurring system issues.

• Support commissioning, testing, and modifications of ASRS equipment and control systems.

• Develop, review, and maintain control system documentation, electrical schematics, and programming logic.

• Ensure compliance with safety, regulatory, and operational standards.

• Work with OEMs, vendors, and internal teams to resolve technical challenges and optimize system performance.

• Support future upgrades, retrofits, and expansions of ASRS and automation systems.

Qualifications & Skills:

• Bachelor's degree in Electrical Engineering, Mechatronics, Controls Engineering, or related field (or equivalent experience).

• Hands-on experience with ASRS shuttle systems (non-Kardex), conveyors, and pallet/tote handling automation.

• Strong PLC programming skills (Siemens, Allen-Bradley, or equivalent).

• Knowledge of industrial networks and communication protocols (Profinet, EtherNet/IP, OPC, etc.).

• Experience with WCS/WMS integration.

• Proven troubleshooting skills in high-speed automated environments.

• Familiarity with safety systems, including E-stops, interlocks, and functional safety standards.

• Ability to work in a fast-paced, 24/7 operations environment, including on-call or shift support as needed.

• Excellent communication and cross-functional collaboration skills.

Preferred Experience:

• Experience in large-scale automated distribution centers or manufacturing facilities.

• Exposure to Flex ASRS or similar shuttle/pallet-handling systems.

• Knowledge of data collection, reporting, and system performance analytics.