Controls Retrofit Engineer

DISCLAIMER: While we appreciate and review all applications, we are only able to respond to qualified applicants. Thank you for your understanding.

Company Background

Our client is a global provider of automated material-handling and logistics solutions, delivering advanced automation systems for warehouses, distribution centers, and production environments.

The Position

As the Controls Engineer (Retrofit), you will lead medium-complexity controls retrofit projects for material-handling and automation equipment. You will own the work from controls design through PLC/HMI programming, documentation, testing, commissioning, and site start-up support, serving as a key connection between engineering, installation, and project management teams to ensure successful delivery at customer sites.

Primary responsibilities include:

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• Lead controls retrofit and modernization projects from design through site start-up.
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• Design controls systems and develop electrical drawings using AutoCAD / e-drawings.
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• Program, test, and debug PLCs and HMIs to meet project requirements.
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• Prepare project documentation, including drawings, test records, and turnover materials.
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• Commission systems and provide on-site start-up support, ensuring equipment is tested, verified, and ready for operation.
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• Design and implement EtherNet/IP networks and integrate VFDs / AC drives, machine safety, and field devices.
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• Troubleshoot and resolve controls issues in the field.
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• Communicate project status and coordinate with customers, project managers, and installation teams.
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• Travel to customer sites approximately 30-40% of the time.
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Qualifications and Candidate Background

The ideal candidate will have:

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• 6+ years of hands-on controls engineering experience (10+ years ideal).
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• Several years of retrofit or modernization experience preferred.
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• Strong PLC programming skills, including ladder logic, with Siemens / TIA Portal experience. Rockwell / Allen-Bradley experience is a plus.
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• Experience developing HMI applications and working with VFDs / AC drives.
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• Knowledge of EtherNet/IP network design; familiarity with Profibus, Profinet, and ASi.
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• Understanding of machine safety principles and standards.
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• Ability to read and create electrical and AutoCAD drawings.
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• Background in material handling, conveyor systems, warehouse automation, industrial automation, or manufacturing.
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• Bachelor's degree in Electrical Engineering, Computer Engineering, or a related technical field, or equivalent technical experience.
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• No certifications required.
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• Strong organizational and communication skills, with the ability to manage multiple priorities in a fast-paced environment.
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• Ability to work safely and effectively in industrial and warehouse environments.
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Location

This role is based in Grand Rapids, MI, with 30-40% travel to customer sites.

Your information will not be shared with any outside parties without your prior consent.