Ingot Manufacturing Operator

Job TitlePerform material production tasks without any close supervision, using complex equipment and tools, preparing and testing of production/research samples for routine analysis.Primary Duties & ResponsibilitiesPreparation and Production of Extruded Ingot Materials Ingots are manufactured and delivered on time to internal and external customers by set-up and operation of ingot production stepsLoading and unloading of ingots from furnaces for alloying and quenching of compounded raw materials in sealed containers.Heat Treatment Furnace operation for sintering and post extrusion process steps, with material prepared and heat treated with correct processing programs called out from various equipment controllers by logging in recalling the correct programOperation of Sand Blasting Cabinet to remove surface layer of material, including changing of abrasive media at regular intervals.Equipment preparation including the cleaning of growth chambers and extrusion dies, with the use of power tools required.Extrusion equipment operation including chamber to ram alignment and use of human machine interface controller.Use of sliding table wet cutoff saw for sectioning extruded materials for post extrusion processing.Consumables and supplies used in relevant ingot manufacturing steps are continuously monitored and supervisor informed for lack of such supplies to maintain sufficient levelsClean up and storage of setups is done in a timely fashion upon completion of kitsEnsure tools used in processes are calibrated and sent to repair/calibration on timeRemoving, cutting, testing and grading of Ingot Materials Prepare ingots and ingot samples for testing of ingot properties and performance evaluation.Removal of ingots/billets from tubes and cut to correct lengths.Correctly mark and label ingots per established specifications and documentations.Measurement of ingot resistance properties and grade against the established specification.Prepare TE material samples through FE element processing steps to plate, dice, dismount to get them ready for thermoelectric property measurement using established procedures and grade against documented specification.Produce and support of other ingot production Cross train for preparation of Bridman ingot compounds as required by the schedule and deliver to alloying processCross train and support sealing of quartz using HydrogenOxygen torch, heat treatment and profiling aspect of Bridgman ingots when neededIngot test samples are prepared and analysis completed for material performance and evaluationPrepare ingots and pack for external and internal customer shipment per established procedureSupport of the product realization processes Help R&D perform new ingot product development projects by performing some of the tasks related to the required processesTrain other production personnel for his/her own primary responsibilities as well as be willing to train for other processes in the area as back up personnel to run production in case of urgent needsCoordinate with Maintenance group to perform accurate periodic profile verification of the ovens and document the results in formats set up by the Process EngineerProvide help to ingot production supervisory to perform accurate monthly material count and inventory for reporting to production controlHelp to stock raw material supplies from the warehouse as coordinated by the line supervisorPackage and prepare materials to move to warehouse with correct labeling requirements for external customer shipment.Perform simple equipment maintenance and housekeeping tasks proactivelyDocumentation and Business Accurate data entry on travelers and into process programs and into Kronos time keeping for hours chargesAccurate and timely completion of all documentation according to the processReview/audit department processes for continuous improvement, cycle time and cost reduction opportunitiesWork as a part of a team or independently to perform functional testing of ingots and materials.Work with department personnel to meet department and company objectivesDevelop business and personal goalsSpecial assignments are handled promptly and professionallyDepartment processes are ISO9001 and ITAR compliantOther Additional production support activities include vacuum sealing of tubes using welding torch, preparing ingot for profiling, breaking of glass tubes and removal of ingots.Simple machining operations such as cutting, grinding and abrading processes, as well as testing and characterization of ingot electrical properties as in process qualify check for final releaseUltimately grade and release material to production based on documented specifications, helping prepare documentation for ingot shipment to internal and external customer with proper identification of lot numbers.Individual may also support other production activities and special projects as assigned by the line supervisor, when trained by othersEducation & ExperienceMinimum high school degree and industrial experience dealing with metal forming methods.2+ years' experience with operation of complex machinery and processes to produce parts with minimal supervision.2+ years applicable experience in manufacturing setting in relation to metal forming and testing of materials.Skills & Other RequirementsAbility to handle welding flame torch and loading/unloading hot tubes using PPEAbility to use crushers, grinders to make TE powders as well as operating complex hot forming and casting machineryUnderstanding of technical drawing and basic engineering principalsDemonstrated ability to work independently and in a timely manner.Hands on and very direct approach to problems and needs of production demand.Ability to anticipate and handle multiple priorities involving external and internal priorities under time constraints.Ability to pay attention to details of processes and tools used in processes.Ability to excel in a cross-organizational, cross-cultural, global team environment.Proven ability to work with people as well as training of operators.Excellent interpersonal, and communication skills.Proficient computer skills, experience with Word, Excel, Outlook, PowerPoint, Email, internet access.Working ConditionsGood working conditions. Some exposure to noise, dust, heat, etc. Some element present which makes conditions less desirable than usually found in an office.Physical RequirementsAbility to lift 10kg of metal in sealed containersMust be able to wear proper PPE for the area (safety glasses, finger cots, gloves)Must be able to remain in a stationary position, often standing or sitting for prolonged periods.Must be able to communicate clearly and effectively with others to exchange informationPosition requires repeating motions that may include the wrist, hands and/or fingersSafety RequirementsAll employees are required to follow the site EHS procedures and Coherent EHS standards.Appropriate PPE must be worn in the area.Quality & Environmental ResponsibilitiesDepending on location,