The Process Engineer, is responsible for:

(1) recommending and implementing cost and quality improvements;

(2) identifying process problems and deviations through continual evaluation of yield, quality, energy, and production data;

(3) utilizing technical knowledge, experience, and common sense in the modification of existing processes and design of new processes;

(4) developing and preparing engineering and operational estimates for capital improvements; (5) preparing project scopes, schedules and coordinating work between in-house resources and various contractors;

(6) preparing equipment specifications;

(7) preparing cost analyses and technical reports;

In addition, the Process Engineer works as part of a team to integrate the design, development, deployment, measurement, and improvement of systems throughout the manufacturing process with an emphasis on the interaction between all components. From supply and production through delivery to data management, organizational structure, and finance, develops and maintains efficient manufacturing and administrative processes to support maximum production of high-quality product at the lowest cost and in the shortest time. Responsible for driving process improvements throughout the plant to support key strategic initiatives, increase productivity and reliability, and reduce waste.

Major Duties and Responsibilities

• Develops process changes to improve yields and increase production in order to lower costs.
• Identifies process problems and deviations through continual evaluation of yield, quality, energy, and production data.
• Prepares proposals for improvements/additions in equipment and supervises installation and start up.
• Utilizes technical and equipment knowledge to alter equipment for changes in processes.
• Coordinates and supervises plant scale trial as requested by the technology and research groups.
• Proposes necessary repair and replacement of equipment.
• Works with Quality Control to ensure high quality of production.
• Works with research and technology groups on projects to lower cost and improve quality.
• Prepares cost analyses and technical reports as required.
• Conducts necessary tests to determine equipment and system capacities.
• Consults with Purchasing and Engineering in selection, purchase, and installation of new equipment.
• Identifies and executes Continuous Improvement projects aligned to key business strategies.
• Identifies and deploys Lean Manufacturing best practices
• Mentors and coaches plant personnel on Operational Excellence philosophy and tools
• Ensures plant personnel remain informed and trained on Operational Excellence activities, (5S, Total Productive Maintenance [TPM], Daily Management Control, Standardized Work and Problem Solving.
• Champion for improvement activities (benchmarking, bottleneck analysis, loss analysis, trend analysis and reporting, etc.)
• Develops, maintains, and communicates key production, financial, quality, OE and cost metrics
• Provides input and support to Quality Assurance Department to maintain, audit and update QA systems to ensure continued certification (ISO, etc.) and customer satisfaction (Customer Concern database).

Requirements For Consideration:

• Bachelor’s Degree in Mechanical Engineering, Materials Science, or other related engineering degree.
• Five (5) years of demonstrated experience in a manufacturing environment with an emphasis on process development and optimization.
• Statistical process knowledge including Six Sigma (or similar) process training.
• Ability to lead, participate in, or act independently to identify and implement process optimization and continuous improvement initiatives.
• Experience with project management and/or project execution in a structured manner.