We are seeking an experienced Senior Engineer – Extrusion to join a global leader in medical device innovation. In this role, you will be responsible for developing, optimizing, and implementing advanced extrusion processes that support the production of high-quality medical components used worldwide. The candidate will drive process improvements, ensure cost-effective manufacturing, and apply their expertise in material selection and process optimization to deliver exceptional product performance and reliability.

Responsibilities

• Develop extrusion processes to manufacture multifilament and monofilament components used in medical devices.
• Evaluate and implement scalable and flexible processes to support product development and product family expansion.
• Design and conduct experiments to optimize material specifications for both existing and new products.
• Collaborate with Engineering, Product Development, Quality, and Production teams to ensure efficient and cost-effective new product introductions.
• Lead cross-functional projects involving process development, equipment procurement, installation, and validation, ensuring timely delivery of project milestones.
• Define facility and equipment requirements for polymer and solvent handling processes, ensuring compliance with EHS standards and optimal use of manufacturing space.
• Develop and execute validation plans and facilitate approval of components through design and regulatory review processes.
• Estimate production cycle times, efficiencies, and staffing needs to support capacity planning and identify cost optimization opportunities.

Qualifications

• Bachelor’s degree in Engineering, Materials Science, Chemistry, or a related technical field required.
• Minimum 5 years of experience in manufacturing process development with in-depth knowledge of extrusion processes required.
• Proven ability to manage complex, long-term technical projects preferred.
• Experience in medical device manufacturing or working within ISO 13485 / ISO 9001 / GMP environments strongly preferred.
• Strong understanding of manufacturing processes and process controls.
• Ability to work independently and collaboratively within cross-functional teams.
• Detail-oriented with excellent analytical and problem-solving skills.
• Strong written and verbal communication skills, with the ability to convey technical information clearly.
• Experience with process validation, testing, and documentation in a regulated environment.
• Skilled in planning, conducting, and analyzing experimental data for process optimization.
• Hands-on experience with fiber extrusion systems, including wet and gel spinning techniques.
• Knowledge of textile post-processing methods such as winding, braiding, and coating.
• Familiarity with a range of polymer and textile testing methods.

Compensation and Benefits

• Competitive compensation and annual performance bonus
• Comprehensive medical, dental, and vision insurance coverage
• 401(k) retirement plan with employer matching
• Company-paid and voluntary life insurance options
• Flexible Spending Account (FSA) and supplemental insurance plans
• Paid parental leave and generous paid time off (PTO)
• Wellness incentive program and access to on-site medical services (where applicable)
• Free on-site lunch and employee wellness initiatives
• Tuition reimbursement program for continued education
• Employee recognition programs, including Trip of a Lifetime and volunteer PTO