Job Summary: We are seeking a highly skilled and experienced Senior Manufacturing Engineer to join our team. The ideal candidate will have a strong background in manufacturing engineering, process improvement, and Lean Six Sigma methodologies. This role involves providing engineering support for product lines, driving process improvements, and collaborating with cross-functional teams to enhance manufacturing efficiency and product quality.

Key Responsibilities:

• Provide engineering support for product lines, including troubleshooting and resolving manufacturing issues.
• Lead and participate in Kaizen events to identify and implement process improvements.
• Conduct process qualifications on manufacturing machines and prepare validation protocols.
• Perform engineering studies using statistical analysis tools and root cause analysis methodologies.
• Investigate non-conformances and implement corrective actions to prevent recurrence.
• Drive continuous improvement initiatives and implement Lean Six Sigma principles to enhance manufacturing processes.
• Collaborate with cross-functional teams on new product introductions, engineering change orders, and process optimization projects.

Qualifications:

• Bachelor's degree in industrial engineering, Manufacturing Engineering, or a related field. A master's degree is preferred.
• Six Sigma Black Belt certification is required.
• Minimum of 7 years of experience in manufacturing engineering, with a focus on process improvement and Lean Six Sigma methodologies.
• Strong expertise in Root Cause Analysis, DMAIC, 5S, SPC, Process Capabilities, Takt rate, OEE, and Kaizen events.
• Proficiency in documenting and writing SOPs, Work Instructions, and training materials.
• Excellent problem-solving skills and the ability to conduct statistical analysis and root cause analysis.
• Strong communication and collaboration skills, with the ability to work effectively in cross-functional teams.
• Proficiency in using software tools such as SolidWorks, MS Project, Minitab, AutoCAD, Smartsheet, Outlook, and Excel.

Preferred Experience:

• Experience in the medical device manufacturing industry is a plus.
• Proven track record of driving process improvements and achieving significant cost savings and efficiency gains.
• Experience in conducting time studies and implementing lean manufacturing techniques.