Senior Mechanical Engineer (Tooling Design)

Company Overview:

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• Contract manufacturer of electronic assemblies with in-house engineering, tooling, and machine shop capabilities
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• Serves OEM customers with new product introduction (NPI), production, and end-of-life program support
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• Operates under ISO 9001 or AS9100 quality systems with an ITAR-controlled environment
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ADDITIONAL INFO

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• Location: Milwaukee, WI (On-site)
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• Employment Type: Full-time
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• Salary Range: $90,000 to $120,000/yr
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• Level: Senior
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Qualifications:

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• Bachelor’s degree in Mechanical, Manufacturing, or Engineering Technology with 5+ years of hands-on tooling design and fabrication; or Associate’s degree with 8+ years; or 12+ years of hands-on tooling and fixture experience with a portfolio
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• Tooling design for PCBA manufacturing, assembly, or test, including test fixtures, pallets, and jigs
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• SolidWorks for parametric modeling, assemblies, and 2D drawings; CAM software for CNC mill programming
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• Tool & Die background or toolmaking craft training
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• CNC mill setup, operation, and programming with G-code and M-code editing; manual mill and lathe operation
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• GD&T applied to internal drawings and customer drawings
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• Experience interpreting PCB design data (Gerber, ODB++, .asc, .emn/.emp) for fixture design
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• Sheet metal fabrication (layout, shear, press brake); surface grinding, welding, brazing, or soldering
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• 3D printing experience (FDM and/or SLA) for prototyping and fixtures
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• Experience in an ISO 9001 or AS9100 manufacturing environment
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• Track record of owning tooling or mechanical projects from concept through release with minimal oversight
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• U.S. person status required per ITAR
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Responsibilities:

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• Serve as the senior technical voice on tooling design and fabrication, and own tooling projects from intake through design, fabrication, commissioning, and post-release support
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• Design fixtures, pallets, jigs, and test fixture mechanicals (DUT locating features, pogo pin layout, actuation, enclosures) in SolidWorks, and convert PCBA design data into 2D and 3D models
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• Develop non-standard solutions to constrained tooling problems, weighing cost, manufacturability, lead time, and durability
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• Fabricate tooling in the machine shop using CNC mill, manual mill and lathe, sheet metal equipment, surface grinder, and 3D printers, including short-run and lifetime-buy parts
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• Partner with NPI, Manufacturing Engineering, and Test Engineering, commission tooling with floor operators, and maintain drawings and revision history
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