Staff Engineer – Robotic Welding Systems

Staff Engineer – Robotic Welding SystemsLocation: Chicago, IL (100% Onsite) - W2Employment Type: Full-Time / Direct HireSalary: $124,960–$165,572 annually + Annual Incentive PlanSchedule: Monday–Friday | 8:00 AM–5:00 PMTravel: Occasional, including overnight travelPosition OverviewCullerton Group has a new opportunity for an experienced Staff Engineer – Robotic Welding Systems to join the Advanced Manufacturing team of a leading electrical equipment manufacturer in Chicago, IL.This role will lead the development, implementation, and standardization of advanced manufacturing equipment and torque-controlled assembly systems. The ideal candidate will have extensive manufacturing engineering experience, strong technical project leadership, and expertise in manufacturing automation, equipment integration, and process optimization.Key ResponsibilitiesLead the design, development, and implementation of advanced manufacturing equipment and torque-controlled assembly systems.Manage equipment specification, vendor selection, procurement, installation, programming, commissioning, and validation.Integrate torque monitoring systems with manufacturing processes, MES, ERP, and industrial data collection platforms.Develop standardized manufacturing procedures, equipment programming parameters, calibration processes, and preventive maintenance plans.Lead complex engineering projects from concept through implementation and production sustainment.Collaborate with Manufacturing, Quality, Operations, Maintenance, Product Engineering, and IT teams.Apply Lean Six Sigma, DFMA, and continuous improvement methodologies to enhance productivity, quality, and equipment reliability.Support manufacturing process standardization across multiple facilities.Required QualificationsBachelor's degree in Mechanical, Manufacturing, Industrial, Electrical Engineering, or a related engineering discipline with equivalent relevant experience.8+ years of manufacturing engineering experience in high-volume, high-mix, or semi-automated manufacturing environments.Proven experience designing and implementing manufacturing processes and equipment.Strong knowledge of Lean Six Sigma, value stream mapping, DFMA, and manufacturing systems design.Demonstrated experience leading complex engineering projects from concept through commissioning, validation, and sustainment.Strong technical problem-solving, project management, and cross-functional communication skills.Ability to work onsite in Chicago, IL, and travel occasionally as needed.Preferred QualificationsExperience implementing torque-controlled or torque-monitored assembly systems.Experience integrating manufacturing equipment with MES, ERP, or industrial data collection systems.Experience with industrial automation, advanced manufacturing equipment, and process standardization.Lean Six Sigma, PMP, or related professional certifications.CAD proficiency and experience with DFSS/DFMA.Experience implementing standardized manufacturing systems across multiple facilities.Compensation & BenefitsCompetitive base salary of $124,960–$165,572 annually.Eligibility for an annual incentive plan.Medical, dental, vision, and prescription coverage.401(k) retirement savings and employee stock ownership benefits.Paid vacation, sick leave, holidays, and parental leave.Life and disability insurance.Professional development and career advancement opportunities.Interested in This Opportunity?If you are an experienced manufacturing engineer with a strong background in advanced manufacturing equipment, automation integration, and engineering project leadership, we encourage you to apply!Apply today or connect with Cullerton Group to learn more.#ManufacturingEngineering #StaffEngineer #AdvancedManufacturing #IndustrialAutomation #ManufacturingAutomation #EngineeringJobs #ChicagoJobs #Hiring