Senior Facilities Technician

Key Responsibilities

Equipment Troubleshooting and Repair

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• Diagnose and repair electrical, mechanical, pneumatic, and hydraulic faults on production equipment to restore uptime quickly.
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• Support equipment such as bioreactors, CIP/SIP skids, autoclaves, lyophilizers, isolators, vial and syringe fillers, cappers, labelers, cartoners, blister lines, and case packers.
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• Troubleshoot PLC-controlled equipment using HMIs, schematics, ladder logic, and I/O checks; work with automation on control issues.
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• Repair or replace motors, VFDs, servo drives, gearboxes, bearings, pumps, valves, seals, conveyors, and sensors.
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• Lead root cause analysis on repeat or major equipment failures and implement lasting fixes.
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Preventive and Predictive Maintenance

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• Execute preventive maintenance on production equipment per SOPs and the PM schedule.
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• Perform equipment alignments, adjustments, lubrication, and changeover and format part setups.
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• Use predictive tools such as vibration analysis, thermography, and ultrasound to catch failures early.
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• Recommend PM improvements, spare parts levels, and reliability upgrades based on failure data.
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GMP Compliance and Documentation

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• Complete work orders and GMP documentation accurately in the CMMS (for example, SAP PM or Maximo) following ALCOA+ principles.
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• Support deviations, CAPAs, and change controls tied to equipment.
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• Support equipment commissioning, qualification (IQ/OQ), and startup of new or modified equipment.
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• Follow cleanroom gowning, aseptic practices, and LOTO and safety procedures at all times.
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Leadership and Collaboration

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• Serve as the technical lead on equipment issues and mentor junior technicians.
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• Partner with Manufacturing, Engineering, Quality, and Validation to plan maintenance around production schedules.
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• Coordinate and oversee OEM service technicians and contractors.
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• Help write and revise equipment SOPs and maintenance procedures.
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Required Qualifications

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• High school diploma or GED plus a technical certificate or associate degree in industrial maintenance, electromechanical technology, or a related field (or equivalent military training).
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• 5+ years of hands-on equipment maintenance experience in a manufacturing environment, with at least 2 years in a GMP regulated pharmaceutical, biotech, or medical device setting.
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• Strong electrical and mechanical troubleshooting skills on automated production equipment.
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• Ability to read and interpret electrical schematics, P&IDs, mechanical drawings, and OEM manuals.
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• Working knowledge of PLCs (Allen-Bradley or Siemens), HMIs, VFDs, and servo systems.
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• Experience with a CMMS and GMP documentation practices.
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• Working knowledge of LOTO, arc flash, and confined space safety requirements.
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Preferred Qualifications

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• Direct experience on aseptic filling lines (vial, syringe, or cartridge), isolators, or lyophilizers.
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• Experience with packaging equipment from OEMs such as Bosch/Syntegon, IMA, Uhlmann, Marchesini, or Groninger.
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• Background supporting equipment commissioning, qualification, and new line startups.
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• Experience with reliability practices such as RCA, FMEA, and predictive maintenance programs.
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• Certifications such as CMRT (Certified Maintenance and Reliability Technician), vibration analysis (Level I or II), or a journeyman or state electrical license.
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• Military maintenance or mechanical background.
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